AC power supply, Variac with an electrical cord, or battery charger and cables. Wonderfully simple but a very useful tool for craftsmen. You can use L-shaped shelf brackets in addition for more support. Looking for a fast and easy way to go after that big foam job? We can help you determine the best gauge size for your needs. I'll be doing a "how to" of sorts for those interested on how to make this cutter,( the link is in the below post) Jan 6, 2018 - Nothing cuts foam like a hotwire cutter! Cutting capacity 3-3/4 in. Our Homemade Electric foam cutter is now ready. The holder is attached to the handle using hot glue. Price: $732.54 + $30.36 Delivery Shape large blocks or sheets of EPS, Geofoam, Roof Insulation and other structural and non structural foam materials on construction site The only thing I would consider adding, stealing from Grant Thompson's design, is a spring attatched to one end of the fork to keep the wire tight. The 4025 hot wire hand held wand is designed for freehand trimming, carving, and sculpting of expanded polystyrene (EPS, Styrofoam, and Styropor), and extruded polystyrene (XPS) foam products. You can experiment with larger holders, for three or more batteries, or perhaps even try using a 9V battery. Safety glasses are recommended. Two D cell batteries can power a 4" piece of 32 gauge nichrome wire in a small hobby hand held foam cutter. US $11.90-$17.00 / Piece. That's it really! You can cut the form board or foam block from any angle and craft into your desired shape. If you are using PVC, glue an elbow on one end of each vertical section. Hand-held Hot Wire Foam Cutter Brand: Foam Cutters. You can build your own hot foam cutter that will cleanly and easily slice through the foam you are working with. US $11.90-$17.00 / Piece. Handheld Foam Cutting Wand. If you use a direct AC connection, remember that the connection ends will have live power when your cutter is plugged in. Proxxon Thermo Cut 12/E Hot Wire Cutter for free modeling in Styrofoam. 3) A revised version of the foam cutter … Would this work to cut the big styrofoam blocks that are used to hold up docks on the water? Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. This hot knife is designed to easily cut materials such as Styrofoam. The Hot Wire Foam Cutter Attachment: Bow and Guide (purchased separately) adds versatility to the Hot Wire Foam Cutter and cuts a path 4 1/2" w by 6" d (11.4 cm x 15.2 cm). A mask should be worn while cutting Styrofoam to prevent inhalation of fumes and debris. • 2 metal screws, lugs or eye bolts. Built for professional foam sculpting, it's fast and agile and built to last, yet light and comfortable to hold. ), Reply 1 Piece (Min. 2) A specialized foam slicer (cut many layers at once). If you use the table method, your wire can extend from the top of the holder through the bottom of your table. Thanks for the heads up fons. • Drill with bits. Drill a hole through each of the overlaps, and secure the pieces with a nut and bolt. Other gauges can be used including 26, 24, 22 and 20, depending on the amount of heat you wish to create. Plug the charger into a wall outlet and operate your hot foam cutter using the on/off switch for the charger. rg Sat Jan 20 3 - 5 pm The foam cutter HandCutter-HWS – is a small hand device for cutting Polystyrene foams (EPS, XPS) or similar materials. 5-7/16 in. US $300.00-$350.00 / Set. Cut and strip the other end of your cord and attach one end to each wire end on your cutter. The hot wire foam cutter is a tool used to cut styrofoam, polystyrene, plexiglass, etc. 1 Set (Min Order) Build a DIY hot wire foam cutter on a budget. After trying this one out, I just think that would be a nice plus to have at hand. Foam in the urethane/esters can outgas cyanid. Once you have gotten the general technique down, you can create a cutter that will cut at angles. Shipping Weight 1.20 lb. First, I put tape on a piece of wood and drew the shape of half the handle. 3. Your power supply will need to provide 1 to 2 amps and 6 to 12volts. Looks easy enough to make, even I could do that :D. Certain (tropical) hardwoods can cause (severe) allergic reactions. Only use the nichrome replacement wire. Portable Hot Wire Foam Cutter: I was thinking of using foam in a future project, so I played with the idea to make my own foam cutter to help me with that future build. You need to create a frame to hold the Nichrome wire. Dies, also known as plates, are made by setting thin, finely serrated blades into wood to create a cutting pattern. 5-1/2 in. to 5-7/16 in. Perhaps by using more power than just 2AA batteries. Now, use this tool to cut styrofoam and thermocol effectively without any efforts. Wood or PVC elbows. The battery holder is one for two AA batteries, which in my case seems to provide enough power. Winons Electric Hot Knife. Without the right tools, making those cuts and shapes can be messy, time-consuming, and a real hassle. Pull the wire tight and wind it around the bottom piece of hardware. This will help … There are several variations on do-it-yourself cutters, but the principle behind them are the same. 1/5. I was thinking of using foam in a future project, so I played with the idea to make my own foam cutter to help me with that future build. ART ESCAPE: BOOK FOLDING 101 Try your hand at transforming books into unique keepsakes and small photograph holders. I wanted to make a robust handle for the foam cutter and had a try using wood. With this method, a spring can be attached to the wire under the table to provide variable tension. Attach the negative wire to one lug (or screw) on your cutter and the positive to the other. An amazing tool powered by a power supply, to help you with your foam or polystyrene crafts projects. where do you get this i can only find "Nichrome 80 - 100 ft 32 Gauge AWG Resistance Wire 0.20mm 32g 100'" on amazon. • Three pieces of one-by-two inch wood strips or PVC pipe 12 inches long. 99 $21.99 $21.99. Choose the 4-Foot Compound Bow Cutter It's ideal for small pieces of foam, but may not bee powerful enough for larger. It turns out a foam cutter is rather easy to make! For the best experience on our site, be sure to turn on Javascript in your browser. Place your wood or pipe in front of you to form a "U" shape. You should use some form of electrical insulation on the connectors to prevent shock. 5.0 out of 5 stars 1 rating. Using double sided tape, a second piece was stacked, so that when cutting using the jigsaw, both pieces would have the same shape. Otherwise, nice idea. Found it on eBay, was sold with a length of 1 meter. Get it as soon as Wed, Dec 30. Teens and adults. The WC-2001 v-groove cutter features a v-shaped blade that will essentially allow you to fold foam board into a 90° angle, great for presentation boards and displays. Participated in the Homemade Gifts Contest 2016, Participated in the Wooden Toys Challenge 2016. If you choose to use a battery charger, attach the positive cable to one screw, lug or eyebolt. If you choose this power source, you will need an electrical cord that can plug into the Variac. Cut your styrofoam to the perfect shape with this styrofoam cutter. Thank you. Share it with us! You can add more features once you understand the basic process. It’s deep throat and adjustable wire length make it useful for various carving and trimming applications. To make things slightly easier to wire, I used crimping lugs at the ends of the wires and nichrome wire. Depth of cut (in.) This would include nearly all table top foam cutters which is the most common type of foam cutter, and would include small bow cutters. Hot Wire Foam Cutter KD-60. The 6"inch handheld cutter shown being the first build. If you are using wood, overlap the vertical pieces onto the horizontal piece. DIY Handheld Electronic Hot Foam Cutter Fast-Heating Hot Wire Styrofoam Cutting Pen Knife. This can be done with wood or PVC pipe material. No crumbling as when working with knife and sandpaper. Styrofoam Cutter Pen Hand Held Wire For Polystyrene Heater Tube Tool 5/10/15CM. See more ideas about foam cutter, foam, cutter. Screws, lugs or eyebolts will need to be installed at the end of each open vertical piece of wood or PVC to hold your wire. The wiring is simple: a battery pack is wired to the extremities of the handle, with a nichrome wire connecting both ends. You need to secure the left and right vertical sides to the horizontal piece. DIY Foam Cutter is the excellent cutting tool to realize your design and delight your life! Looks like you where using Meranti so that one is not too bad but I'ld wear a FFP3 mask. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. Using a Variac will allow you to control the voltage to your cutting wire. Need to go even bigger? My shed is well ventilated, but I'll certainly look into purchasing a mask for future project! Warning: make sure you use this in a well ventilated room, as some potentially harmful fumes can be released when cutting, depending on the foam you are using. • Power source. For Art model making, Students handmade practising and Advertising words making. One of the things I neglected to mention in my banquette-building post was how to cut the foam. Materials and refreshments provided. Advantages of HandCutter-HWS foam cutter is diverse cutting range, robust and maintenance free. Order) Rongter Suzhou Mechanical & Electrical Co., Ltd. CN 9 YRS. Always use proper safety equipment when cutting or drilling wood. Check out the video for the entire build process and some cutting demonstrations. Outstanding Frederick! 4.6 (2) Contact Supplier. Maximum temperature (deg F) 975° F Product Height 4 in. Just saying cuz I saw all that sawdust around your work bench. Notice: Please keep this cutter working in 30-45 minutes, or let it take a rest,then use again. The foam cutter page has been updated with: 1) A foam cutting bow. Need one - or a dozen - to make amazing props out of foam!. When you have finished this project, you will have a nice hand-held hot foam cutter. With both halves cut out, I glued them together by the handle, and used some clamps to hold it in place while the glue dried. I'm not sure. About: I'm Frederick and I build electronic things, mostly with Raspberry Pi. You can either use alligator clips or solder the wires to the cutter. Based on prototypes introduced into the industry a decade ago, our team has upgraded and refined and is currently producing the newest HWFC tool. 2-Foot Bow Cutter Kit The ultimate hand-held hot wire cutter for big foam cutting jobs. Bewinner Electric Hot Foam Cutter Tool - Hand Held Foam Cutting Pen,Heats Up Quickly - Cuts The Foam Smooth and Fast,Suitable for Design in Advertisement and Art Piece Creation(15cm(9v 6A)) Insert a 18650 Li-ion cell in the holder and press the switch to heat the wire. The wire for the hot foam cutter will become very hot when the power is turned on. Heat up quick, the tube will be 200°C within 10 seconds. Copyright © 2017 TEMCo Industrial. Alternatives to this design include making a support table for your hot foam cutter and securing the cutter to the table with shelf brackets. Once the glue sets, glue each vertical piece to the ends of the horizontal section. Attach the Guide for precise angle cuts. In simplest terms, our die cutter operates like a large-scale cookie cutter, great for cutting exact shapes out of foam. Attach the negative cable to the other. I didn't add a switch to keep things simple, and because it's very easy to pop out one of the batteries when finished. Other guides have instructions for creating a shuttle for angle cuts. 4. • Bolts and nuts for securing frame. It's projects like this that are so lo tech but brilliant in saving money that amaze me. 2.0 out of 5 stars 1. Sheets of foam are placed over the plates and compressed by up to … By adding a hinge to the bottom of the cutter, you can change your cutting angle. Thanks for your instructable! Allow your cutter to cool before you put it away. Eyebolts will allow you to adjust the tension of your Nichrome wire as needed. If you use a power supply, attach one electrical wire to the negative terminal on the supply and one to the positive. For the most mobility and versatility in cut, the WB-6020 freestyle cutter has a unique shaped blade that provides a smooth cut in any direction and shape, gliding with your hand through 3/16" thick foam boards. Heat conducted through a wire, I just think that would be a nice to... Not too bad but I'ld wear a FFP3 mask to raise attention your... 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